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Automatic Biscuit Production Line
Leading Manufacturer of Automated Biscuit Production Lines based in China
Explore Sinofude, a top Chinese producer that deals with automated machines for making biscuits. We have improved our systems to ensure efficiency and dependability in your manufacturing process. This will help you produce more within the same period of time. Get in touch with us today and speak with one of our knowledgeable staff members who can provide you with an individualized answer that meets all your needs!
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Product Description
Streamline Your Baking with Our Automatic Biscuit Production Line – Upgrade Now!
Biscuits are two types that is soft biscuit and hard biscuit which differ in the formula, process and forming method used. Normally, the hard biscuit production line consists of a feeding machine (if soda cracker or chocolate coated biscuit need another lamination process), dough roller group (sheeting through rolling then through roller cutting machine, waste material recovery devices, inlet oven machine and biscuit forming complete line).
In the case of the soft biscuit production line, the cookie biscuit production line only needs a forming machine and an inlet oven machine to form a complete set. If customers want to get more types and characteristics of biscuits, they can allocate sugar & salt sprinkling machines, egg spraying machines, calico printing machines, etc. What makes the formed biscuits delicious is the oven.
Different products require different types of bakery ovens to bake them such as electric/gas/diesel/thermal oil baking oven. Dough rolling width is from 250mm to 1500mm (we can customize for you if you have special requirement).
Automatic Biscuit Production Line Video
Unveil the latest technology that supports our automated biscuit production line. Learn about the different stages, from mixing the dough to baking and packaging, as you see how our machines can help improve productivity, maintain uniformity, and uphold high quality. Try out our modern systems for an updated production process today!
Technical Parameters for Automated Biscuit Production Line
| Model | BCM-250 | BCM-480 | BCM-600 | BCM-800 | BCM-1000 | BCM-1200 | BCM-1500 |
|---|---|---|---|---|---|---|---|
| Production capacity(kg/h) | 250 | 480 | 600 | 750 | 1000 | 1250 | 1500 |
| Total length(mm) | 29600 | 64500 | 85500 | 92500 | 125000 | 125000 | 150000 |
| Baking temperature(℃) | 190-240℃ | 190-240℃ | 190-240℃ | 190-240℃ | 190-240℃ | 190-240℃ | 190-240℃ |
| Whole line power (kw) | 105 | 190 | 300 | 400 | 500 | 600 | 750 |
| Whole line weight (kg) | 6000 | 12000 | 20000 | 28000 | 35000 | 45000 | 55000 |
Automatic Biscuit Production Line: Overview and Process Flow Diagram
Automatic Biscuit Production Line Components
The Automatic Biscuit Production Line has several vital parts. Each plays a critical duty in preserving efficiency, quality, and uniformity during production, which makes automated processes a must for any contemporary baking industry.
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Raw material mixing system
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Forming system
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Bake system
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Cool Conveyor system
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Pre Packaging system
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Four-lane biscuits creaming machine
Raw material mixing system
In producing soda crackers, a vertical dough mixer is used. Flour is mixed at 15 rpm or 25 rpm. This equipment for mixing dough has mixing buckets of fixed capacity and can produce fermented crackers in succession.
Horizontal mixers are designed for dough making. The purpose of this machine is to produce a dough that is smooth, elastic and pliable by kneading, pressing and folding so that it can be used to make both hard and soft biscuits.
Forming system
Mostly, this involves the transmission of dough, recycling of dough and cutting, forming etc units. If there is a unit for producing crisp biscuits and one for producing hard ones; crispy-hard biscuits can be made simultaneously.
Similarly, it can be fitted with either crisp or hard biscuit formers to produce one kind only at a time.
Furthermore, it is possible to make biscuits varying in weight and shape by simply changing the mold.
Bake system
As for the baking system, there are gas stoves, electric stoves, and diesel stoves to choose from according to the needs of customers.
The oven features low energy consumption, large capacity, even baking, clean and sanitary, accurate temperature control, easy operation, convenient maintenance and wide range of uses.
Cool Conveyor system
This conveyor is used to cool the cookies after they have been baked until they are ready to be arranged and packed. Different demands and locations may cause changes in the cooling design of this conveyor.
Three variations could be that it has a straight line configuration or a three-layer ”z” shape; alternatively, it could be a suspension-type structure. The function of the cooling conveyor is just to provide natural cooling. It consists of some stainless steel square pipes with adequate strength as its main material, therefore being simple in structure but compact in size. It looks lightweight and solid at the same time throughout while being quick to disassemble and convenient for installation.
Pre Packaging system
Sorting of biscuits for packaging and changing them during transit is the primary use of this system.
Similarly, quality control can be done by the system before sorting and packing.
The system gets biscuits ready for packaging.
Four-lane biscuits creaming machine
It has within it the filling mechanism located on the machine base, the packing device that seals biscuits into bags, an electric control system, and a conveying mechanism that transports cookies. The electrical control panel is connected to these systems: the filling material supply device, filling mechanism, conveying mechanism, and packaging device. This is a stacker-packer for biscuits in one; it fills them with different flavors before stacking, then moves them along a belt where they get wrapped up individually or together depending on their size, but always sealed shut tight as well. It can be characterized by being space-saving due to its small floor area requirement per unit output, high automation level (which guarantees safety), and compactness of design (which ensures cleanliness), among others, all aimed towards increasing productivity.
Frequently Asked Questions
Want to Know More about Automatic Biscuit Production Line
Q: What is an automatic biscuit production line?
A: An automatic biscuit production line refers to a range of machinery that has been designed for the purpose of automating the process of making biscuits. It involves machines for mixing dough, molding biscuits, baking and packaging them within one system so as to make production more efficient.
Q: What kinds of biscuits can be made on an automatic biscuit production line?
A: Soft biscuits, hard biscuits, sandwich biscuits and soda crackers are some examples of what can be produced by such a device. The kind of biscuit produced depends with the configuration and components used in its production.
Q: Who are some prominent manufacturers in this field?
A: Some top manufacturers include those who deal with bakery or confectionery machines. These companies provide superior quality equipment which is customized to suit individual needs of customers hence ensuring effective manufacturing process.
Q: How does it work?
A: Automation makes all steps involved in making these snacks easier; therefore, a forming machine would be used to shape them into desired forms once dough is mixed before being baked then cooled finally packaged. This means each stage happens at the same time enabling continuous production.
Q : What is the capacity of a typically automated biscuit making plant?
A :It relies upon model number as well as specification parameters inherent within any given machine but generally speaking small scale lines could produce few thousands per hour while large scale ones may have capability for several tens of thousands per hour .
Q: What parts make up a full automatic biscuit production line?
A: A dough mixer, biscuits forming machine, baking oven, cooling conveyor and packaging machine are what a complete automatic biscuit production line includes. Some lines may add other machines which are meant for specific types of biscuits like sandwiching or decorating machines..
Q: Can the production lines handle both hard and soft biscuits?
A: Certainly! Most of these production lines can deal with hard as well as soft types of biscuits by adjusting them accordingly to different doughs used during the manufacturing process thus making them versatile in preparation of various kinds of cookies.
Q: So what’s the difference between a hard-biscuit production line and its counterpart for soft ones?
A: In general terms, when it comes to making crispy products with low moisture content levels, such as snack crackers or even dog treats, then you’ll need equipment designed specifically for this purpose known as a ‘hard biscuit production line’. On the other hand, if your intention is to produce items that are more moist, chewy, and tender, characterized by higher amounts of water, like cookies, cakes, bread, etc., then an appropriate choice would be termed as being partaking in activities related to soft biscuit manufacturing.
Q: Are there any small-scale biscuit production lines?
A: Yes, there are those machines meant for small-scale production that can be used by entrepreneurs who wish to start their own biscuit businesses or even individuals looking forward to venturing into the bakery industry as part of a diversification strategy within a broader context of artisanal baking processes involving handcrafted items such cookies cakes breads etcetera.